The work site keeps moving forward with the achievement of several crucial steps. By the end of 2020, the municipal association CINOR (Communauté intercommunale Du Nord de la Réunion) and the FILAO-Group (Atelier Architectes, POMA and Egis) had completed the earthworks, the towers foundations' concrete work and a part of the assembly. To date, 42 towers have been installed out of the 42 planned and the 5 stations along the ride have been delivered.

Currently, the teams finalize the adjustments on the stations. As for the vehicles, in April, 46 cabins have been delivered on site and are now being assembled in the garage for their upcoming installation on the cable.

At the beginning of June, assisted by a drone, the teams will unwind the first cable between the towers. An unprecedented operation in our profession that our COMAG technicians master perfectly. Indeed, they have recently carried out the same intervention in the future Toulouse urban cable car project.

After the splicing that will complete the unwinding process, cabins can finally be hung on the cable, thereby giving to the locals an accurate idea of the final appearance of the future urban mobility system. Besides the system's technical and safety adjustments, the coming months will mainly be focused on the development of the areas around the stations. Constructions of park-and-ride facilities at Bancoul and Bois de Nèfles stations are planned as well as pedestrian walkways and the implementation of safety equipments in and around the stations. Le Chaudron bus station will also be redeveloped to fit the new adjustments. Thus, the commissioning of Saint-Denis de La Reunion gondola lift, planned for the second half of 2021, will offer a sustainable and multimodal transport solution to its users.

At the beginning of 2019, Hyundai Engineering & Construction awarded leading ropeway transportation company, POMA, the EPCI contract* to provide the 48 capsules for the world's newest and biggest observation wheel “Ain Dubai”.
POMA has been designing and building largescale projects in the Entertainment sector for many years. A project of this scale calls for the highest levels of technological expertise, combined with unparalleled know-how.

Forty-eight outsized and completely original capsules, each able to accommodate up to 40 people, were designed, built and installed in a record time of less than 24 months.

Innovating and designing exactly the right engineering solutions while guaranteeing safety, efficiency and cost-effectiveness, is part of POMA's DNA.

The Group has, in particular, fine-tuned its engineering expertise and its unique technical prowess in the sector through involvement in the delivery of numerous special projects:

• Big observation wheels in London with the London Eye and in Las Vegas with the High Roller
• Other complex projects, in particular the incredible British Airways i360 observation tower in Brighton…
• Regular provision of capsules for smaller observation wheels: Baku, Chicago, Hong Kong…

As well as mastering the technology to successfully complete complex projects, POMA benefits from an agile organization enabling close joint-construction with the customer or managing the Group's multicultural and multi-expert teams and its subcontractors, who, for the “Ain Dubai” project, were coordinated from France but based in seven countries on four different continents.

The design and manufacture of the 48 capsules for “Ain Dubai” was a fast track project, carried out in under two years. This project clearly demonstrates the French Group's ability to export its services, tackle innovative projects and handle tight deadlines.

Confronted by the uncertainty of the health crisis, POMA's teams had to adapt almost continuously to deliver the 48 capsules and limit the impact on the construction site to a minimum.

At the beginning of 2019, Hyundai Engineering & Construction awarded leading ropeway transportation company, POMA, the EPCI contract* to provide the 48 capsules for the world's newest and biggest observation wheel “Ain Dubai”.
POMA has been designing and building largescale projects in the Entertainment sector for many years. A project of this scale calls for the highest levels of technological expertise, combined with unparalleled know-how.

Forty-eight outsized and completely original capsules, each able to accommodate up to 40 people, were designed, built and installed in a record time of less than 24 months.

In a city featuring major obstacles (notably, the Tuul-Gol river and the Trans-Mongolian Railway), and with a relatively undeveloped transport network, this urban cable car system emerges as the most appropriate solution. With its silent, all-electric and low energy operation, ropeway transport is today an acknowledged and sustainable urban transport mode, capable of addressing specific problems of cities and with the added benefit of being quicker to implement than other forms of transport infrastructure.

The French Directorate General of the Treasury (DG Trésor), which supports French firms in the delivery of structurally transformational, eco-friendly and sustainable projects, therefore decided to finance this urban mobility project developed by the company POMA with the support of EGIS, for the benefit of Ulaanbaatar city council. A financial protocol was signed in May 2020 followed by commercial agreements in June 2020.
The line extending 6 km will have 3 stations, with 122 cable cars running between the Ger districts north of the city and the city centre. This corridor is in full alignment with the development programmes currently underway, as this Ger district was targeted as a priority for the redevelopment and densification programme financed by the ADB. (Asian Development Bank)

POMA, the leader of the consortium behind the project, will be tasked with the supply and installation of the transport systems including all the vehicles, towers, and equipment of the 3 stations.
EGIS will be responsible for the design and construction of the stations and their foundations under a turnkey arrangement. The low and high voltage power also fall within EGIS' assignments. Finally,
EGIS will be tasked with coordination and combined drawings during design phase and with works supervision during construction.

This new transport project is the fourth joint collaboration for EGIS and POMA.

It demonstrates their shared motivation for the development of this ecological and cost efficient mode of transport, and the complementary strengths of two French industries: a manufacturer and an engineering firm working in concert on domestic projects such as the Grenoble cable car project, but also worldwide.

At the beginning of 2019, Hyundai Engineering & Construction awarded leading ropeway transportation company, POMA, the EPCI contract* to provide the 48 capsules for the world's newest and biggest observation wheel “Ain Dubai”.
POMA has been designing and building largescale projects in the Entertainment sector for many years. A project of this scale calls for the highest levels of technological expertise, combined with unparalleled know-how.

Forty-eight outsized and completely original capsules, each able to accommodate up to 40 people, were designed, built and installed in a record time of less than 24 months.

In 2017, the Namur municipal college awarded the construction of this gondola lift to the POMA, Franki and Labellemontagne consortium. POMA is responsible for the design and construction of the cable car and will support Labellemontagne  for operation and maintenance.

Technologically, this “cable car” is a pulsed gondola lift, with two trains of three cabins each accomodationg  six passengers, which ascends in 3 minutes. This technology is particularly well suited to tourist transport with compact stations and guaranteeing optimal acoustic comfort for both users and residents.

sources : L’Avenir, RTLinfo & LeSoir+

Before defining a splice, we must first understand what a ropeway is.

The cable

Diagram of a cable

After patenting (heat treatment by heating and then cooling), pickling and drawing, the wire rod is ready to be stranded.
The strand is the simplest rope assembly: several helical wires are twisted regularly relative to each other in one or more superimposed layers around the strand core, also called the “strand lay length”.

A ropeway is made up of several strands, also wound in a helix around a central core serving as support.

Splicing is the joining of two rope ends to create an endless loop. Its solidity and service life must be similar to ropes made in the factory by extremely precise machines. The definition seems quite simple, but the operation is trickier than it seems. Splicing is considered an art that requires great technical skills, a high level of expertise and a large workforce.

As it is carried out entirely manually, splicing requires rigour and know-how so that the rope connection point is invisible. At this attachment point, the rope must not exceed its nominal diameter by more than 10%.

Splicing requires a large workforce

Grips on fixed systems (chairlifts, roller surface lifts, etc.) can be positioned in the splice area; grips on detachable systems (detachable chairlifts, gondola lifts, surface lifts, transportation of materials) can be coupled in the splice area. In detachable surface lifts, the splice must also pass through the bushings of the grips stored in the drive station.
These are the reasons why the rope in the splice area must meet strict requirements in terms of minimum and maximum diameter, in addition to the criteria of strength and service life.

It is interesting to note that, on older Poma gondola lifts, a radioactive pellet was inserted into the rope in the splice area. Carriers were not coupled in this area.
With the increase in transport capacities, in addition to the problem caused by the insertion of a (weakly) radioactive element into the rope, this solution has become obsolete.

To do this, technicians called “splicers” use needles, or splicers, as well as specific tools for “knitting” between the strands. The proficiency of the splicer is decisive during the critical phases of “marrying” the rope ends and making the knots, during which he or she is assisted by several experienced operators.

Splicing is not restricted to ropeway transport. But in this context, it is done either for installing a new rope loop on which the carriers of a new system will travel, or for changing a rope or shortening it when it has become elongated in an existing installation.
Note that for shortening ropes, the method used is different from splicing. However, the general principles are the same.

The methods differ depending on the rope diameter and construction: ropes with 6 strands (most frequently used), 7 or 8 strands (only a few installations to date, with respect to the number of ropes in service). However, the basic principles and the main steps remain the same.

Step 1: Completely unwinding the rope to make the splice

The rope is transported to the site on huge spools weighing several tonnes. The rope is unwound along the line between the departure station and the arrival station to form a loop on the ground. The two open rope ends are placed side by side to start “marrying” them.

Step 2: Marrying the strands

The operators unlay the strands of the rope, and the two rope ends are then married.
This step is very important because we must not be able to see or feel a difference in diameter between the marriage point and the solid rope excluding the splice for the reasons mentioned above.
To achieve this, the technicians take a rope strand that comes from one end of the rope and replace it with the rope strand that comes from the other end.
There are different marrying techniques depending on the manufacturer, types of ropes and use cases.

The two photos show an alternate marrying technique when starting to interlace the two ropes ends.

There are other techniques, one of which is frequently used for 6-strand ropes: the 3×3 marriage (at the point where the two ends start to be interlaced) then alternated during the following phases as shown below:
There is now only one rope, but the strands still need to be spread out in the splice.

The splicer, supported by the many technicians who assist him or her, spreads out the strands to their final location according to the desired geometry and numbering of the splice knots..

The numbering often adopted for a 6-strand rope is 1.5.3.6.2.4 in the direction of rope movement.

During this operation, the splicer must ensure that the strands are married correctly by using mallets, to maintain a precision equivalent to that achieved by the machines when the rope was originally manufactured.

Step 3: Making the knots

This step consists of removing the plastic core that is inside the rope and then inserting the two strands that will form the knot inside the rope.
This phase is the trickiest: it is at this point that the splicer’s know-how and proficiency will be critical.
The strands must first be straightened to avoid any deformation as they will be inserted inside the rope to replace the core.

At the location of the future knot are the two strands that will form the knot.
The splicer then inserts the first strand into the rope, then the second strand to shape the knot using the splicers.

At the time of Jean Pomagalski, the parallel knot was promoted and defended by POMA. This knot required a little less technical skill and know-how than the cross knot, which is now predominantly used in ropeway transport. However, parallel knots are still found occasionally (old installations, other manufacturers, specific case with cross-lay). The reason is that this type of knot ensures better interlocking of the two strands forming the knot in ropeways with tensions that keep increasing over time (increase in capacities, therefore in the suspended weight and space between towers). At present, the parallel knot is mainly found on surface lifts for which the station staff still make some splices.

The core is removed and fitted to the ends of the retracted strands.

Step 4 : Tensioning the rope

Once the splicing is completed, the two ropes become one.

The tension take up is released.

The splicer then checks the correct geometry of the rope as well as its compliance with the minimum and maximum diameters.
The rope is positioned on the rollers of the roller batteries.

The rope loop is set in motion.
The unwinding and splicing operations stress the rope (handling, twisting, etc.).
This is why the rope must be detensioned. This involves running the bare rope (i.e. without a carrier) at nominal speed for a pre-set number of hours.
In addition, an authorised body also performs an inspection in particular through the magnetography of the rope to detect faults such as rope breakages (internal that are not visible on the outside)
This inspection will determine whether the splice and the entire rope loop is compliant before allowing the safe operation of the installation.

The unwinding and splicing operations stress the rope (handling, twisting, etc.).
This is why the rope must be detensioned. This involves running the bare rope (i.e. without a carrier) at nominal speed for 10 to 25 hours before starting up the system.

Images sources :
• Val Thorens, coulisses epissures
• epissure racourcissement du câble de l’Aiguille du midi 
• Epissure câble télésiège St François Longchamp 
• Epissure câble télécabine de val cenis 2018